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    • 专利摘要:
    process for enhancing dry strength of paper by treatment with polymers containing vinylamine and polymers containing acrylamide. the present description relates to a process which is described for the production of enhanced dry strength paper comprising adding to the wet end of a paper machine, (a) an aqueous solution polymer containing vinylamine having a molecular weight of 75,000 daltons at 750,000 dpaltons and (b) an aqueous solution polymer containing cationic or amphoteric acrylamide having a molecular weight of 75,000 daltrons to 1,500,000 daltons, where the sum of the cationic and anionic monomers comprises at least 5% on a molar basis of the composition of the acrylamide-containing polymer.
    公开号:BR112012015966B1
    申请号:R112012015966-6
    申请日:2010-12-22
    公开日:2020-05-12
    发明作者:Clement L. Brungardt；Jonathan M. McKay；Richard J. Riehle
    申请人:Solenis Technologies Cayman, L.P.；
    IPC主号:
    专利说明:

    PROCESS TO ENHANCE DRY PAPER RESISTANCE BY TREATING POLYMERS CONTAINING VINYLAMINE AND POLYMERS CONTAINING ACRYLAMIDE
    FIELD OF THE INVENTION [0001] The present invention relates to enhanced dry strength on paper using a process of treating a pulp suspension with a combination of a polymer containing vinylamine and a polymer containing cationic or amphoteric acrylamide. BACKGROUND OF THE INVENTION [0002] The papermaking industry is constantly looking for new synthetic additives to improve the dry strength of paper products. Improved dry strength can produce a higher performance product, but it can also allow the papermaker to use less cellulosic fiber to achieve a particular performance target. In addition, the increased use of recycled fiber results in a weaker sheet, forcing the papermaker to increase the base weight of the sheet or employ synthetic strength additives. The options that are known have several economic and technical limitations. For example, according to US Patent No. 6,939,443, the use of combinations of polyamide-epichlorohydrin resins (PAE) with anionic polyacrylamide additives with specific charge densities and molecular weights can enhance the dry strength of a paper product. However, these combinations can likewise raise the wet strength of the resulting paper to the point that shredded repulping paper is extremely difficult and inefficient.
    [0003] Acrylamide polymers or copolymers incorporating acrylamide and a monomer such as diallyldimethylammonium chloride, when treated with a dialdehyde compound such as glyoxal, are widely known to result in resins that can similarly enhance the dry strength of paper significantly, however it has very limited permanent wet strength properties, allowing the papermaker to easily tear off repulping paper. However, these resins likewise have limitations. These additives have a very short shelf life due to viscosity instability, or are transported in
    Petition 870200013409, of 28/01/2020, p. 6/37
    2/28 very low active solids. In addition, when added in larger quantities, the performance of such polymers containing acrylamide modified by dialdehyde tends to reach a plateau, making a high performance product difficult to manufacture. [0004] Polyvinylamine resins have become popular in the papermaking industry not only because they provide a sheet with enhanced dry strength, but in the same way because of its easy handling and application as well as the increased retention and drainage that they provide the paper machine. However, when added in still increasing quantities, they have the negative effect of super flocculating the sheet because of the heavy cationic charge of this resin transport. Super flocculation results in a poorly formed, weaker finished product.
    [0005] Other inventions sought to increase the positive effects of polyvinylamine. According to US Patent No. 6,824,650 and European Patent No. 1,579,071, the combination of polyvinylamine with glyoxalated polyacrylamide resins in a pulp suspension results in enhanced product dry strength. However, the disadvantages mentioned above of glyoxalated polyacrylamides, i.e. low active solids of the product and limited viscosity stability of the product, are clearly at play.
    [0006] US Patent No. 6,132,558 describes a papermaking system in which a pulp suspension is treated first with a highly cationic polymer, including polymers containing vinylamine, with a molar mass of 5,000 to 3,000,000 Daltons, and subsequently with a second polymer containing cationic acrylamide with a molar mass of more than 4,000,000 Daltons, subjected to a shear stage, then treated with finely divided inorganic flocculating agent, such as bentonite, colloidal silica, or clay.
    [0007] US Patent Publication 2008/0000601 describes a papermaking process where the pulp suspension is treated with a polymer, including polymers containing vinylamine, with a molar mass of more than 1,000,000 Daltons, as well as a second polymer, including polymers containing cationic acrylamide, with a molar mass of more than 2,500,000 Daltons, all in the absence of
    Petition 870200013409, of 28/01/2020, p. 7/37
    3/28 finely divided inorganic flocculating agents.
    [0008] US Patent No. 6,746,542 describes a papermaking method in which a pulp suspension is treated with starch that has been modified at a temperature above the starch gelatinization temperature with a highly cationic polymer, including polymers containing vinylamine. , with a molar mass of less than 1,000,000 Daltons. The pulp suspension is subsequently treated with a second polymer, including polymers containing cationic acrylamide, with a molar mass of more than 1,000,000 Daltons.
    [0009] US Patent Publication 2008/0196852 describes a retention aid system for papermaking comprising at least one polymer, including polymers containing vinylamine, at least one linear, anionic polymer with a molar mass of more than 1,000,000 of Daltons, and at least one anionic, cross-linked, organic particulate polymer.
    [0010] Combining vinylamine-containing polymers with acrylamide-containing polymers can also be the simplest and most effective means of producing a high-performance paper product while maintaining paper machine and repulping paper productivity. However, examples from the prior art that may include these polymers have significant disadvantages. For example, previous examples may require special dosing apparatus, additional steps for treating starch prior to addition to the pulp suspension, or high molar mass polymers that can result in super flocculation of the pulp suspension when added in sufficient quantities to affect dry strength . BRIEF DESCRIPTION OF THE INVENTION [0011] Treatment of a pulp suspension with an aqueous solution polymer containing vinylamine in combination with an aqueous solution polymer containing cationic or amphoteric acrylamide results in paper with increased dry strength.
    [0012] This combination is very effective when the active polymer solids content of the aqueous solution polymer containing acrylamide varies from 5% to 50% by weight, and the sum content of the cationic and anionic monomers in the polymers containing
    Petition 870200013409, of 28/01/2020, p. 8/37
    4/28 acrylamide ranges from 5% to 50% on a molar basis of the total monomer content, and the molecular weight of polymers containing acrylamide ranges from 75,000 Daltons to 1,500,000 Daltons.
    [0013] The vinylamine-containing polymer is very effective when it contains at least 50% in a molar base of N-vinylformamide monomer, at least 10% of which has been hydrolyzed in the final product and has a molecular weight in the range of 75,000 Daltons to 750,000 Daltons. The aqueous solution containing the vinylamine-containing polymer has a total polymer solids content of between 5% to 30% by weight.
    [0014] One embodiment of the invention is a process for the production of paper, frames, and cardboard with enhanced dry strength comprising adding to the wet end of a paper machine (a) an aqueous solution polymer containing vinylamine having a molecular weight of between 75,000 Daltons at 750,000 Daltons and (b) an aqueous solution polymer containing amphoteric or cationic acrylamide having a molecular weight between 75,000 Daltons at 1,500,000 Daltons, where the sum of the anionic and cationic monomers comprises at least 5% on a molar basis of the composition of the monomer containing acrylamide.
    [0015] In one process modality the vinylamide-containing polymer has an N-vinylformamide content of at least 50% on a molar basis of the total charged monomer, at least 10% of which has been hydrolyzed to the final polymer, and a polymer content active between 5% to 30% on a weight basis.
    [0016] In a process modality the aqueous solution polymer containing acrylamide contains a cationic and / or amphoteric monomer charge of between 5% to 50% on a molar basis, and has an active polymer content between 5% to 50% on a weight basis.
    [0017] In one embodiment of the process the polymer of aqueous solution containing acrylamide is of an aqueous dispersion polymer.
    [0018] In a process modality the aqueous solution polymer containing acrylamide contains a cationic monomer charge between 5% to 50% on a molar basis, has an active polymer content between 5% to 50% on a weight basis, and comprises at least one at least one cationic monomer selected from the
    Petition 870200013409, of 28/01/2020, p. 9/37
    5/28 group consisting of diallyldimethylammonium chloride (DADMAC), 2 (dimethylamino) ethyl acrylate, 2- (dimethylamino) ethyl methacrylate, 2- (diethylaminoethyl) acrylate, 2- (diethylamino) ethyl methacrylate, 3-acrylate - (dimethylamino) propyl, 3- (dimethylamino) propyl methacrylate, 3- (diethylamino) propyl acrylate, 3 (diethylamino) propyl methacrylate, N- [3- (dimethylamino) propyl] acrylamide, N- [3 (dimethylamino ) propyl] methacrylamide, N- [3- (diethylamino) propyl] acrylamide, N- [3 (diethylamino) propyl] methacrylamide, [2- (acryloyloxy) ethyl] trimethylammonium chloride, [2- (methacryloyloxy) ethyl] chloride] trimethylammonium, [3- (acryloyloxy) propyl] trimethylammonium, [3- (methacryloyloxy) propyl] trimethylammonium, 3 (acrylamidopropyl) trimethylammonium chloride, and 3- (methacrylamidopropyl) trimethylammonium chloride. [0019] In a process modality, the aqueous solution polymer containing acrylamide has a total amphoteric charge.
    [0020] In one embodiment of the process the aqueous solution containing amphoteric acrylamide is comprised of a polyelectrolyte complex consisting of a polymer of aqueous solution containing acrylamide and a cofactor carrying an opposite charge.
    [0021] In one embodiment of the process the polymer containing vinylamine and the polymer containing acrylamide are a single product mixture and the cationic portion of the polymer containing amphoteric acrylamide is generated by at least one monomer selected from the group consisting of diallyldimethylammonium chloride ( DADMAC), N- [3- (dimethylamino) propyl] acrylamide, N- [3- (dimethylamino) propyl] methacrylamide, N- [3 (diethylamino) propyl] acrylamide, N- [3- (diethylammo) propyl] methacrylamide, 3 (acrylamidopropyl) trimethylammonium chloride, and 3- (methacrylamidopropyl) trimethylammonium chloride. [0022] In one process modality the polymer containing vinylamine and the polymer containing acrylamide are added to the wet end of a paper machine in a ratio of polymer containing vinylamine to polymer containing acrylamide between 10: 1 to 1:50 to a total of sum of 1.25% on a dry pulp weight basis, based on the active polymer solids of the polymeric products.
    [0023] One embodiment of the invention is the paper product produced by the process of adding a polymer to the wet end of a paper machine (a)
    Petition 870200013409, of 28/01/2020, p. 10/37
    6/28 aqueous solution containing vinylamine having a molecular weight between 75,000 Daltons to 750,000 Daltons and (b) an aqueous solution polymer containing cationic or amphoteric acrylamide having a molecular weight between 75,000 Daltons to 1,500,000 Daltons, where the sum of the monomers anionic and cationic comprises at least 5% on a molar basis of the composition of the monomer containing acrylamide.
    [0024] In another embodiment, the invention relates to the method of treating a cellulosic pulp suspension on the wet end of a paper machine with (a) a polymer containing vinylamine and (b) an aqueous solution polymer containing cationic acrylamide or amphoteric. It is preferred that the vinylamine-containing polymer is added to the pulp suspension first, followed by the acrylamide-containing polymer.
    DETAILED DESCRIPTION OF THE INVENTION [0025] When used herein, the singular terms a and o are synonymous and used interchangeably with one or more or at least one unless the context clearly indicates an opposite meaning. Thus, for example, reference to a compound here or in the appended claims may refer to a single compound or more than one compound.
    [0026] When used herein and unless otherwise stated, the term polymers containing vinylamide, is understood to mean vinylamine homopolymers (e.g., polyvinylamine or completely hydrolyzed polyvinylformamide), vinylamine copolymers with other comonomers, partially hydrolyzed polyvinylformamide, copolymers of partially hydrolyzed vinylformamide, vinylamine terpolymers, homo and vinylamine copolymers manufactured by Hofmann's modification of acrylamide polymers, or polymers containing vinylamine that are chemically modified after polymerization. Examples may include those described in US Patent Publication number 2009/0043051 or number 2008/0196851.
    [0027] When used herein and unless otherwise stated, the term polymer containing acrylamide refers to the polymer of aqueous solution containing cationic or amphoteric acrylamide.
    [0028] When used herein and unless otherwise stated, the term
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    7/28 aqueous solution polymer refers to a polymer that forms a completely homogeneous solution in water when diluted to 1% on a dry solids base, in the absence of any cosolvent. For example, an aqueous solution polymer does not include oil-in-water or water-in-oil emulsions. Examples of aqueous solution polymers can include aqueous dispersion polymers, as described in US Patents 5,541,252 and 7,323,510 as well as US Patent Publications number 2002/198317 and number 2008/0033094.
    [0029] The invention is based on the detection that the performance of a paper machine and the paper products derived in this way can be greatly enhanced by treating the pulp suspension with a polymer containing vinylamine in combination with a polymer containing acrylamide with molecular weight load attributes as described below. Use of a vinylamine-containing polymer only also provides strength and drainage performance in the papermaking system; however, when added in still increasing quantities, the performance of the paper product first levels off, and then deteriorates, largely due to the super flocculation of the paper sheet formation. It was unexpectedly found that the addition of polymer containing vinylamine together with the addition of polymers of aqueous solution containing acrylamide having significant amphoteric or cationic charges results in a product with strength performance beyond which can be achieved using polymers containing vinylamine or containing acrylamide. only; furthermore, the excellent drainage performance obtained using a vinylamine-containing polymer can be substantially maintained using such a combination of polymers.
    [0030] The polymer containing vinylamine is very effective when its molecular weight is 75,000 Daltons to 750,000 Daltons, more preferably between 100,000 Daltons to 600,000 Daltons, preferably between 150,000 Daltons to 500,000 Daltons. The molecular weight can be from 150,000 Daltons to 400,000 Daltons. Below the molecular weight threshold of 75,000 Daltons, little to no resistance performance is observed, and significant drainage performance enhancement is not observed. The vinylamine-containing polymer is not baked with starch before adding to the suspension
    Petition 870200013409, of 28/01/2020, p. 12/37
    8/28 pulp. A polymer containing vinylamine above the molecular weight of 750,000 Daltons will generally negatively affect formation at dosages required for enhancing dry strength because of the tendency to over flocculate the sheet, resulting in lower strength. An aqueous solution polymer containing vinylamine above 750,000 Daltons is typically made at such high viscosities so that it makes handling the product extremely difficult, or alternatively it is made at such low product polymer solids so that it makes the product unprofitable to store and transport.
    [0031] The percentage of active polymer solids in the polymer containing vinylamine ranges from 5% to 30%, more preferably from 8% to 20%, by weight, of the content of polymer product containing total vinylamine. Below 5% of active polymer solids, higher molecular weight aqueous solution polymers may be possible, however the product becomes ineffective with respect to transport and transport costs are considered. On the other hand, when the active polymer solids rise, the molecular weight of the polymer has to decrease so that the aqueous solution is still easily pumped. In this way, a practical relationship can be extracted between the total polymer solids of the vinylamine-containing polymer product and the molecular weight of such a polymer, and a correlation can be extracted between these parameters and polymer performance.
    [0032] The performance of the polymer containing vinylamine is influenced by the amount of primary amine present in the product. The vinylamine moiety is typically generated by acidic or basic hydrolysis of groups of N-vinylacylamide, such as N-vinylformamide, N-vinylacetamide, or N-vinyl propionamide, more preferably N-vinylformamide. The vinylamine-containing polymer is very effective in enhancing the dry strength of a paper product and / or the drainage performance of a papermaking system when the amount of Nvinylformamide is at least 50% on a molar base of the hydrolyzate polymer . After hydrolysis, at least 10% of the N-vinylformamide originally incorporated in the resulting polymer should be hydrolyzed. Without wishing to be bound in theory, the hydrolyzed N-vinylformamide group can exist in various structures in the
    Petition 870200013409, of 28/01/2020, p. 13/37
    9/28 final polymer such as primary or substituted amine, amidine, guanidine, or amide structures, in open chain or cyclic forms after hydrolysis.
    [0033] The acrylamide-containing polymer is very effective when it contains a substantial amount of positively charged comonomer (s). Without wishing to be bound in theory, the positively charged monomer allows the acrylamide-containing polymer to adhere to cellulose fibers due to a loading interaction with negatively charged substances in the pulp suspension, including, but not limited to: pulp fibers, hemicellulose, starch Oxidized oxide generally found in recycled cellulose provides, anionic resistance aids such as carboxymethylcellulose, and anionic waste. The incorporation of cationic groups in the polymer containing acrylamide is generally not detrimental to the drainage performance of the papermaking system. Without wishing to be bound in theory, the hydrogen bonding components of the acrylamide-containing polymer, such as amide groups, are effective in enhancing the dry strength of the paper product.
    [0034] Suitable comonomers used to impart cationic charge to the polymer include, but are not limited to, diallyldimethylammonium chloride (DADMAC), 2- (dimethylamino) ethyl acrylate, 2- (dimethylamino) ethyl methacrylate, 2- ( diethylaminoethyl), 2- (diethylamino) ethyl methacrylate, 3 (dimethylamino) propyl acrylate, 3- (dimethylamino) propyl methacrylate, 3 (diethylamino) propyl acrylate, 3- (diethylamino) propyl methacrylate, N- [3 (dimethylamino) propyl] acrylamide, N- [3- (dimethylamino) propyl] methacrylamide, N- [3 (diethylamino) propyl] acrylamide, N- [3- (diethylamino) propyl] methacrylamide, [2 (acryloyloxy) ethyl chloride ] trimethylammonium, [2- (methacryloyloxy) ethyl] trimethylammonium, [3- (acryloyloxy) propyl] trimethylammonium, [3- (methacryloyloxy) propyl] trimethylammonium, 3- (acrylamidopropyl) trimethylammonium chloride, and chloride of 3 (methacrylamidopropyl) trimethylammonium. Such cationic monomers can affect the performance of the cationic or amphoteric polymer when incorporated into the polymer main chain.
    [0035] The amount of cationic monomer incorporated in a polymer can be from 5% to 50% on a molar basis of all monomers incorporated in the
    Petition 870200013409, of 28/01/2020, p. 14/37
    10/28 polymer containing acrylamide in the case of a cationic polymer. In the case of an amphoteric polymer, the amount of the cationic monomer plus the amount of an anionic monomer described below can be 5% to 50%, more preferably 15% to 40%, on a molar basis of all monomers incorporated in the polymer containing acrylamide. The acrylamide-containing polymer can be cross-linked with an agent such as methylene bisacrylamide (MBA) provided the molecular weight and loading guidelines are accepted as described here.
    [0036] The incorporation of an anionic comonomer in the polymer containing acrylamide together with the cationic comonomer, forming a polymer containing amphoteric acrylamide, is likewise effective in enhancing the dry resistance of a paper product made in this way. Without wishing to be bound in theory, the anionic comonomer allows the amphoteric polymer to form a coacervate complex with a wide variety of substances found in a recycled pulp suspension, including, but not limited to: a polymer containing vinylamine, a cationically charged coagulant or flocculant , cationic or amphoteric starch, polyamidoamine-epichlorohydrin wet strength aid, or other polymer containing amphoteric acrylamide. In addition, the combination of cationic and anionic monomers in the acrylamide-containing polymer increases or does not negatively affect the drainage performance of a papermaking system when compared to an acrylamide-containing polymer using only an anionic comonomer. Suitable anionic comonomers include, but are not limited to, acrylic acid, methacrylic acid, itaconic acid, itaconic anhydride, maleic anhydride, maleic acid, styrene sulfonate, vinyl sulfonate, 2-acrylamido-2 methylpropane sulfonate (AMPS). Alternatively, such substructures can be generated by hydrolysis of a precursor structure (for example, generation of methacrylic acid in the polymer main chain by means of methyl methacrylate hydrolysis after formal polymerization). The amount of charged monomer incorporated in the acrylamide-containing polymer can affect the performance of the polymer. Such anionic monomers can be used in a polymer containing amphoteric acrylamide, and the amount of the anionic monomer plus the amount of a cationic monomer
    Petition 870200013409, of 28/01/2020, p. 15/37
    11/28 described above can be from 5% to 50% on a molar basis of all monomers incorporated in the polymer containing acrylamide. The acrylamide-containing polymer can be cross-linked with an agent such as methylene bisacrylamide (MBA) provided the molecular weight and loading guidelines are known as described here.
    [0037] The properties of a polymer containing acrylamide of aqueous amphoteric solution as defined above can likewise be effectively produced by the use of a polyelectrolyte complex containing acrylamide. When combined with a vinylamine-containing polymer, such an acrylamide-containing polyelectrolyte complex can likewise produce benefits similar to those described above when vinylamine-containing polymers are combined with cationic or amphoteric acrylamide-containing polymers. Although polyelectrolyte complexes in various forms have been described, such as in European Patent Publication No. 1,918,455 A1, here we discover the unexpected result that the effectiveness of such polyelectrolyte complexes in generating dry resistance beyond which the polyelectrolyte complex can supply its own, can be obtained when they are used in combination with polymer containing vinylamines. An acrylamide-containing polyelectrolyte complex contains a polymer containing cationic, amphoteric, or anionic charge acrylamide, as well as a second polymer of a complementary charge. For example, a polymer containing anionic acrylamide made by polymerizing acrylamide with one of the suitable anionic monomers listed above can form a polyelectrolyte complex with a cationic polymer, which may or may not include acrylamide. Such cationic polymers include, but are not limited to, alkylamine - epichlorohydrin polymers, polymers containing cationic acrylamide as described above, polyamidoamine-epichlorohydrin polymers, and polyethyleneimine polymers. The acrylamide-containing polyelectrolyte complex can likewise comprise a polymer containing cationic acrylamide and an anionic polymer. Such anionic polymers include, but are not limited to, (meth) acrylic acid polymers and copolymers, maleic acid polymers and copolymers, and carboxymethyl cellulose. The acrylamide-containing polyelectrolyte complex can be added to the papermaking suspension as a single mixed product or as two products
    Petition 870200013409, of 28/01/2020, p. 16/37
    12/28 separated, more preferably as a single mixed product. The amphoteric polyelectrolyte complex carries a net charge, expressed in milliequivalents per gram (meq / g) of active polymer content. The amphoteric polyelectrolyte complex is generally very stable and useful in combination with vinylamine-containing polymers when the net charge is in the range of -2 meq / g to +2 meq / g, more preferably from -1 meq / g to +1 meq / g. Particle size is likewise an important parameter of the amphoteric polyelectrolyte complex. The complex is very useful when the particle size ranges from 0.1 micron to 50 microns, more preferably from 0.2 to 5 microns. Other guidelines for active polymer solids, preferred methods for adding the acrylamide-containing polymer to the pulp suspension, and the ratio of the vinylamine-containing polymer to the acrylamide-containing polymer applies to the total formulation of the acrylamide-containing polyelectrolyte complex, not just the polymer portion. containing acrylamide of the complex.
    [0038] The aqueous solution polymer containing acrylamide, whether it is characteristically a cationic polymer, amphoteric polymer, or amphoteric polyelectrolyte complex as defined above, most effectively enhances the dry strength of a paper product when its molecular weight is greater than 75,000 Daltons. A molecular weight less than 75,000 Daltons is not easily retained on the sheet, and above all it does not endow paper with significant dry strength properties, although it could be manufactured in such a way that it has a polymer solids content above 50% in a weight base. However, a polymer containing acrylamide of more than 1,500,000 Daltons, and especially more than 2,500,000 Daltons, may show significant disadvantages. Although at lower dosages, such high molar polymers can produce good drainage performance, achieving high dry strength typically requires higher dosages of polymers. Such a polymer can significantly super flocculate the sheet when added in a dosage that could significantly impact dry strength, thereby resulting in poor formation and / or poor dry strength. In one embodiment, the molecular weights of aqueous solution polymers containing cationic or amphoteric acrylamide may be in the range of 75,000 less than
    Petition 870200013409, of 28/01/2020, p. 17/37
    13/28
    1,500,000 Daltons, or it can be 100,000 less than 1,250,000 Daltons, or it can be 100,000 less than 1,000,000 Daltons. In addition, a polymer of this molecular weight is generally synthesized by means of emulsion or reverse emulsion polymerization, thereby adding significant cost, inconvenience, and environmental and safety risk. For example, oil or another hydrocarbon, such as mineral oil, is required in the formulation of a reverse emulsion product that adds significant cost to the product but does not add value to the product itself; significant additional equipment used to store, shake, dilute, and invert the emulsions; additional chemicals are needed to break or reverse the emulsion; and emulsion or reverse emulsion type polymers likewise contain significant amounts of volatile organic compounds, creating a significant health and / or safety hazard. A polymer containing aqueous solution acrylamide with a molecular weight greater than 1,500,000 Daltons can theoretically be obtained in a product; however, such a product would likely be less than 5% polymer solids, making such a product less useful, cost effective, and convenient for a paper manufacturer, or would it be made of such a high viscosity that handling the product would be extremely hard. Thus, a practical relationship between total polymer solids and molecular weight generally exists and a general correlation can be drawn between these parameters and polymer performance.
    [0039] In one embodiment, the acrylamide-containing polymer is an aqueous dispersion polymer. Polymers containing acrylamide made by means of aqueous dispersion polymerization of a cationic or amphoteric nature are of special practical importance when combined with polymers containing vinylamines. Specific examples are described in US Patent No. 7,323,510 as well as US Patent Publication No. 2008/0033094. These aqueous solution polymers can have molecular weights of 300,000 Daltons to 1,500,000 Daltons, or 400,000 Daltons less than 1,250,000 Daltons, while maintaining polymer solids content of 10% to 50% on a weight basis. These polymers are of a molecular weight that is slightly less than traditional flocculants, and are therefore less effective than higher molecular weight than polymers containing acrylamide as polymers
    Petition 870200013409, of 28/01/2020, p. 18/37
    14/28 retention and drainage at low dosage levels, but can generate excellent drainage performance when used at dosage levels suitable for enhancing dry strength without over flocculating a formed cellulosic sheet. Without wishing to be bound in theory, the interaction of polymer containing vinylamines with polymers containing aqueous dispersion acrylamide or with other components of a papermaking system including, but not limited to oxidized starch, hemicellulose, or anionic waste, can create networks of especially extensive hydrogen bonding, providing additional dry resistance to a paper product without any substantial negative effect on the drainage performance of the papermaking system.
    [0040] The polymer containing vinylamine and the polymer containing acrylamide can be combined together in a single-product mixture. Ratios of the vinylamine-containing polymer to the acrylamide-containing polymer range from 10: 1 to 1:50, more preferably in the range of 5: 1 to 1:10, more preferably in the range of 3: 1 to 1: 5, much more preferably in the range range from 2: 1 to 1: 4.
    [0041] The quantities of the polymer mixture can be added to the pulp suspension on the wet end of the paper machine in amounts of 0.05% to 1.25% of the dry pulp weight on a total polymer solids basis. Mixtures can be made with polymers containing vinylamine and polymers containing cationic acrylamide or amphoteric, but more preferably with polymers containing cationic acrylamide. Without wishing to be bound in theory, anionic polymer components containing amphoteric acrylamide can ionically interact with cationic polymer components containing vinylamine, particularly primary amine group, to form gels and high viscosity products that are not useful for papermaking.
    [0042] Without wishing to be bound in theory, polymers containing cationic monomers with ester groups, for example, 2 - [(acryloyloxy) ethyl] trimethylammonium chloride, can react in aqueous solutions with primary amine groups in the polymer containing vinylamine to form amide groups , or can hydrolyze to generate the anionic potions mentioned above, any of which can form a
    Petition 870200013409, of 28/01/2020, p. 19/37
    15/28 gelatinous or prohibitively high viscosity which is not useful in papermaking. In addition, the hydrolysis of the relatively expensive cationic acrylate group represents a significant financial loss when considering the polymer containing cationic acrylamide. Without wishing to be bound in theory, cationic monomers containing amide, such as 3- (acrylamidopropyl) trimethylammonium chloride or diallyldimethylammonium chloride (DADMAC) are equally resistant to hydrolysis in aqueous solutions as well as reaction with primary amine groups, making them preferred as monomers cationic in the polymer containing acrylamide to be mixed with the polymer containing vinylamine.
    [0043] Polymers containing vinylamide and polymers containing acrylamide can be added during the papermaking process at the wet end in the thick raw material, or in the thick raw material; before or after a shear point. The acrylamide-containing polymer can be added first to the wet end of the paper machine, followed by the vinylamine-containing polymer; the acrylamide-containing polymer can be added separately to the same point on the wet end of the paper machine as the vinylamine-containing polymer; the acrylamide-containing polymer can be added to the same spot on the wet end of a paper machine as a single product mixture; or, more preferably, the vinylamine-containing polymer can be added first to the wet end of the paper machine, followed by the acrylamide-containing polymer. The vinylamine-containing polymer is not reacted with amide prior to addition to the pulp solution.
    [0044] The polymer containing vinylamine and the polymer containing acrylamide can be added to the wet end of a paper machine in a ratio of 1:50 to 10: 1 of polymer containing vinylamine to polymer containing acrylamide as a ratio of polymer solids; more preferably in a ratio of 1:10 to 5: 1, more preferably in the range of 1: 5 to 3: 1, preferably in the range of 1: 5 to 2: 1. Total amounts of the polymer blend can be added to the pulp suspension at the wet end of the paper machine in amounts of 0.05% to 1.25% of the dry pulp weight on a total polymer solids basis.
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    16/28 [0045] In another embodiment, this invention can be applied to any of the various grades of paper that benefit from enhanced dry strength including, but not limited to, liner board, pouch, box board, copy paper, board container, curling medium, file folder, newsprint, paper plate, packaging, printing and writing plate, fabric, towel, and publication. These paper grades can be comprised of any typical pulp fiber including shredded wood, bleached or unbleached brown paper, sulphate, semi-mechanical, mechanical, semi-chemical, and recycled. They may or may not include inorganic fillers.
    [0046] The modalities of the invention are defined in the following Examples. It should be understood that these Examples are determined by way of illustration only. Thus, various modifications of the present invention in addition to those shown and described here will be apparent to those skilled in the art of the foregoing description. Although the invention has been described with reference to particular means, materials and modalities, it will be understood that the invention is not limited to the particulars described, and will be extended to all equivalents within the scope of the appended claims.
    EXAMPLES [0047] Polyvinylamine is abbreviated as PVAm. Size exclusion chromatography (SEC) was used to measure molecular weight. The analysis was performed using gel permeation columns (CATSEC 4000 + 1000 + 300 + 100) and Waters 515 series chromatographic equipment with a mixture of 1% NaNO3 / 0.1% Trifluoroacetic acid in 50:50 H2OOH3CN as the phase mobile. The flow rate was 1.0 ml / min. The detector was a Hewlett Packard 1047A differential refractometer. Column temperature was fixed at 40 ° C and the detector temperature was 35 ° C. The numerical average molecular weight (Mn) and weighted average (Mw) of the polymers were calculated relative to the commercially available restricted molecular weight standard poly (2-vinyl pyridine).
    [0048] The net charges or charge densities (Mutek) of the ionized polymers in the present invention were measured at pH 7.0 using a colloid titration method. Charge density (meq / g) is the amount of net charge per
    Petition 870200013409, of 28/01/2020, p. 21/37
    17/28 unit weight, in milliequivalents per gram of active polymer. The polymer sample is titrated with an opposite charge titrant. For liquid cationic polymers, the titrant used is potassium polyvinyl sulfate (PVSK), and for liquid anionic polymers the titrant used is polydimethyldiallylammonium chloride (DADMAC). The titrant is added until a potential of 0 mV is obtained using an autotiter (Brinkmann Titrino) at a fixed titration rate (0.1 mL / dose, 5 seconds) and a Mutek particle charge detector (Model PCD 03, Mütek Analytic Inc., 2141 Kingston Ct, Marietta, GA, USA) meaning endpoint detection.
    [0049] Liner board paper was made using a paper making machine. The paper pulp was a 100% recycled medium with 50 ppm hardness, 25 ppm alkalinity, 2.5% oxidized starch GPC D15F (Grain Processing Corp., Muscatine, IA) and 2000 uS / cm of conductivity. The system pH was 7.0 unless otherwise indicated, and the pulp freedom was about 380 CSF with the raw material temperature at 52 ° C. The base weight was * 45.36 kg (100 lbs) per * 278.71 m 2 (3000 ft 2 ). Unless otherwise indicated, Stalok 300 cationic starch (Tate & Lyle PLC, London, UK) and PerForm® PC 8713 flocculant (Hercules Incorporated, Wilmington, DE) were added to the wet end of the paper machine in the amount of 0, 5% and 0.0125% dry pulp, respectively. Polymers containing acrylamide and containing vinylamine as described in the examples above were added as dry strength agents to the wet end of the papermaking machine at the indicated levels, expressed as a percentage by weight of polymer active against dry paper pulp. It is generally accepted that the dosages typically used for dry strength polymers in the pilot paper machine are much higher (ie at least twice as much) as a commercial paper machine can use. Ring crushing, dry Mullen rupture, and dry tensile tests were used to measure the effects of dry strength. All dry strength results are expressed as a percentage of the dry strength of paper made without a dry strength resin.
    [0050] Drainage efficiency of the various polymeric systems was compared using one of two tests. One test is the Canadian Standard Freeness Test (CSF). THE
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    18/28 varied active polymer dose as indicated in the tables. The results are summarized in the following tables and the drainage performances of these compositions are expressed as a percentage increase over the sketch.
    [0051] Another method for evaluating the performance of the drainage process is the vacuum drainage test (VDT). The device setup is similar to the Buchner funnel test as described in various filtration reference books, for example see Perry's Chemical Engineers' Handbook, 7th edition, (McGraw-Hill, New York, 1999) pp. 18-78. The VDT consists of a 300-ml magnetic Gelman filter funnel, a 250-ml graduated cylinder, a quick disconnect, a water trap, and a vacuum pump with a vacuum gauge and regulator. The VDT test was conducted first by setting the vacuum to * 52.48 Pa (10 inches Hg), and placing the funnel correctly in the cylinder. Then, 250 g of 0.5%, by weight, of paper raw material was loaded in a beaker and then the required additives according to the treatment program (for example, starch, polymer containing vinylamine, polymer containing acrylamide, flocculants ) were added to the raw material under the agitation provided by a suspended mixer. The raw material was then poured into the filter funnel and the vacuum pump was started while simultaneously starting a timer. Drainage efficiency is reported as the time required to obtain 230 mL of filtrate. The results of the two drainage tests were normalized and expressed as a percentage of the drainage performance observed against a system that did not include polymers containing vinylamine and containing acrylamide.
    [0052] Polymer A is a polymer containing vinylamine such as Hercobond® 6363 (available from Hercules Incorporated, Wilmington, DE) with a molecular weight in the range of 100,000 Daltons to 500,000 Daltons with an active polymer solids content of 9% to 15 %, a N-vinylformamide charge of 75% to 100%, with a hydrolysis range of 50% to 100%.
    [0053] Polymer B is a polymer containing vinylamine such as Hercobond® 6350 (available from Hercules Incorporated, Wilmington, DE) with a molecular weight in the range of 100,000 Daltons to 500,000 Daltons with an active polymer solids content of 9% to 15 %, a load of N-vinylformamide from 75% to 100%, with a range of
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    19/28 hydrolysis from 30% to 75%.
    [0054] Polymer C is a polymer containing amphoteric acrylamide such as Hercobond® 1205 (available from Hercules Incorporated, Wilmington, DE) with a molecular weight in the range of 100,000 Daltons to 500,000 Daltons with an active polymer solids content of 10% to 25% and a sum total monomer charge of anionic and cationic monomers of 8% to 20% of the total monomer charge.
    [0055] Polymer D is a polymer containing cationic acrylamide such as Hercobond® 1200 (available from Hercules Incorporated, Wilmington, DE) with a molecular weight in the range of 100,000 Daltons to 500,000 Daltons, an active polymer solids content of 10% to 25% and a cationic monomer charge of 20% to 40%.
    [0056] Comparative polymer E is a polymer containing anionic acrylamide such as Hercobond® 2000 (available from Hercules Incorporated, Wilmington, DE) with an anionic monomer charge in the range of 5% to 20%.
    [0057] Polymer F and polymer G are aqueous dispersion polymers containing cationic acrylamide such as Praestaret® K325 and K350, respectively (available from Ashland Inc., Covington, KY) with a molecular weight in the range of 500,000 Daltons to 1,500,000 Daltons , an active polymer solids content of 20% to 45% and a cationic monomer charge of 10% to 40%.
    [0058] Polymer H is a polyelectrolyte complex containing amphoteric acrylamide such as Hercobond® 1822 (available from Hercules Incorporated, Wilmington, DE) with a molecular weight in the range of 100,000 Daltons to 500,000 Daltons with an active polymer solids content of 10 % to 25%, and a net charge of -2 meq / ga +2 meq / g.
    [0059] Polymer K is a polymer containing cationic acrylamide such as Praestamin® CL (available from Ashland Inc., Covington, KY) with a molecular weight in the range of 100,000 Daltons to 400,000 Daltons with an active polymer solids content of 15% to 30%. The cationic comonomer in Polymer K is 3 (acrylamidopropyl) trimethylammonium chloride. Polymer K. can be mixed with polymers containing vinylamine such as Polymer A and Polymer B to form a single product. EXAMPLE 1
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    20/28 [0060] Table 1 shows the results of a pilot paper machine trial using Polymer A, Amphoteric Polymer C, and Cationic Polymer D. The pH of the system was adjusted to 6.5. Alum (Croydon, PA) and rosina size HipHase 35 (Hercules, Inc., Wilmington, DE) were used in the amount of 0.5% and 0.3% dry pulp, respectively. Amphoteric starch OptiPlus 1030 (National Starch, Bridgewater, NJ) was added in place of cationic starch Stalok 300, still used in 0.5% dry pulp.
    Table 1 Resistance and drainage properties of paper made with Polymer A and a polymer containing acrylamide.
    Input Additive 1 % Additive 2 % Dry resistance Mullen's Break Dry Ring crush Drainage 1 - - - - 100 100 100 100 2 Polymer A 0.050 - - 102.4 106.2 105.7 110 3 Polymer A 0.125 - - 103.2 110.2 108.7 131 4 - - Polymer C 0.100 104.5 105.7 104.8 107 5 - - Polymer C 0.250 103.8 113.0 110.1 110 6 Polymer A 0.050 Polymer C 0.100 102.8 108.0 110.4 121 7 Polymer A 0.125 Polymer C 0.100 112.8 116.8 112.6 142 8 Polymer A 0.088 Polymer C 0.175 106.5 112.7 117.8 137 9 Polymer A 0.050 Polymer C 0.250 110.4 109.2 114.2 121 10 Polymer A 0.125 Polymer C 0.250 108.9 121.0 116.9 153 11 - - Polymer C 0.100 103.2 93.1 104.6 129 12 - - Polymer D 0.250 106.5 106.2 109.9 150 13 Polymer A 0.050 Polymer D 0.100 103.2 98.2 107.0 137 14 Polymer A 0.125 Polymer D 0.100 105.1 108.3 111.4 137 15 Polymer A 0.088 Polymer D 0.175 107.7 113.0 110.9 150 16 Polymer A 0.050 Polymer D 0.250 104.6 107.7 109.5 142 17 Polymer A 0.125 Polymer D 0.250 106.8 117.4 107.2 147
    [0061] Table 1 shows that resistance could be noticeably improved by adding the polymer containing acrylamide, and that drainage performance was maintained if not improved by adding more of the polymer containing acrylamide. It is noted that the dosages typically used for dry strength polymers in the pilot paper machine are much higher (ie at least twice as much) than are comparably effective in a commercial paper machine. For example, if 0.10% of additive is an effective amount for a dry strength polymer in the pilot paper machine then the effective amount in the commercial machine would be about 0.05% or less.
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    21/28
    EXAMPLE 2 [0062] Table 2 shows the drainage performance of three different acrylamide-containing polymer additives using the same Whitewater and pulp as indicated in the strength test illustrated in Table 1. Drainage performance was assessed using the CSF test as indicated above. Entries 18 through 23 are shown for comparison.
    Table 2 Pulp drainage properties made using various polymers containing acrylamide with Polymer A.
    Input Additive 1 % of dry pulp Additive 2 % of dry pulp Drainage% 1 - - - - 100 2 Polymer A 0.050 - - 110 3 Polymer A 0.125 - - 131 4 - - Polymer C 0.100 107 5 - - Polymer C 0.250 110 6 Polymer A 0.050 Polymer C 0.100 121 7 Polymer A 0.125 Polymer C 0.100 142 8 Polymer A 0.088 Polymer C 0.175 137 9 Polymer A 0.050 Polymer C 0.250 121 10 Polymer A 0.125 Polymer C 0.250 153 11 - - Polymer D 0.100 129 12 - - Polymer D 0.250 150 13 Polymer A 0.050 Polymer D 0.100 137 14 Polymer A 0.125 Polymer D 0.100 137 15 Polymer A 0.088 Polymer D 0.175 150 16 Polymer A 0.050 Polymer D 0.250 142 17 Polymer A 0.125 Polymer D 0.250 147 18 - - Comparative polymer E 0.100 96 19 - - Comparative polymer E 0.250 94
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    22/28
    20 Polymer A 0.050 Comparative polymer E 0.100 110 21 Polymer A 0.125 Comparative polymer E 0.100 134 22 Polymer A 0.088 Comparative polymer E 0.175 118 23 Polymer A 0.050 Comparative polymer E 0.250 104 24 Polymer A 0.125 Comparative polymer E 0.250 134
    [0063] Table 2 demonstrates that the draining performance of the slurry slurry is weaker when the polymer containing anionic acrylamide (Comparative Polymer E) is used compared to polymers containing amphoteric and cationic acrylamide (Polymer C and Polymer D). It is notable that the dosages typically used for dry strength polymers in the pilot paper machine are much higher (ie at least twice as much) than are comparably effective in a commercial paper machine. For example, if 0.10% of additive is an effective amount for a dry strength polymer in the pilot paper machine then the effective amount in the commercial machine would be about 0.05% or less.
    EXAMPLE 3 [0064] Table 3 shows results of an attempted pilot paper machine using a polymer containing vinylamine and a polymer containing cationic acrylamide. In this example, as in all of the following examples, the pH was maintained at 7.0, no alum was included in the oven, and no sizing agent was employed.
    Table 3. Results of attempted pilot paper machine at pH 7.0 and
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    23/28 presence of Polymer B and Polymer D containing cationic acrylamide.
    Input Additive 1 % Additive 2 % Dry resistance Mullen's Break Dry Ring crush Drainage 1 - - - - 100 100 100 100 2 Polymer B 0.100 - - 96.3 95.7 100.9 98 3 Polymer B 0.300 - - 102.5 104.0 112.4 137 4 - - Polymer D 0.100 104.5 108.6 107.1 109 5 - - Polymer D 0.300 105.7 107.4 106.0 115 6 Polymer B 0.100 Polymer D 0.100 100.8 95.2 105.6 134 7 Polymer B 0.300 Polymer D 0.100 110.1 109.9 116.6 120 8 Polymer B 0.200 Polymer D 0.200 112.9 115.8 119.9 118 9 Polymer B 0.100 Polymer D 0.300 115.7 123.0 113.7 115 10 Polymer B 0.300 Polymer D 0.300 110.4 120.2 111.3 112
    [0065] Table 3 demonstrates that high dosages of the two polymers, excellent resistance performance can be obtained when the two chemicals were added compared to their performance alone. This method allows the papermaker to achieve greater efficiency in chemical use, and the added resistance obtained when the two chemicals are added together allows the papermaker to reduce the use of Polymer B containing expensive vinylamine. It is noted that the dosages typically used for dry strength polymers in the pilot paper machine are much higher (that is at least twice as much) than are comparably effective in a commercial paper machine. For example, if 0.10% of additive is an effective amount for a dry strength polymer in the pilot paper machine then the effective amount in the commercial machine would be about 0.05% or less.
    EXAMPLE 4 [0066] Table 4 shows an attempted pilot paper machine employing a polymer containing amphoteric acrylamide in combination with the polymer containing
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    24/28 vinylamine. This attempt was made under conditions similar to Example 3 above. However, in this case, Polymer C containing amphoteric acrylamide was used in place of Polymer D containing cationic acrylamide.
    Table 4. Results of attempted pilot paper machine with Polymer B and
    Polymer C containing amphoteric acrylamide.
    Input Additive 1 % Additive 2 % Dry resistance Mullen's Break Dry Ring crush Drainage 1 - - - - 100 100 100.0 100 2 PolymerB 0.100 - - 98.9 104.7 102.2 105 3 Polymer B 0.300 - - 104.3 123.5 108.0 143 4 - - Polymer C 0.100 100.4 103.0 102.4 102 5 - - Polymer C 0.300 100.9 101.9 103.9 109 6 Polymer B 0.100 Polymer C 0.100 102.1 108.1 104.1 95 7 Polymer B 0.300 Polymer C 0.100 101.2 116.4 110.7 142 8 Polymer B 0.200 Polymer C 0.200 103.3 112.3 109.8 119 9 Polymer B 0.100 Polymer C 0.300 103.0 112.8 105.3 105 10 Polymer B 0.300 Polymer C 0.300 106 107.9 117.4 131
    [0067] Table 4 shows that dry Mullen rupture and Ring Crush can be especially enhanced with treatment with the two polymers in tandem against the polymers in isolation. Drainage performance was only marginally affected. It is noted that the dosages typically used for dry strength polymers in the pilot paper machine are much higher (that is at least twice as much) than are comparably effective in a commercial paper machine. For example, if 0.10% of additive is an effective amount for a dry strength polymer in the pilot paper machine then the effective amount in the commercial machine would be about 0.05% or less.
    EXAMPLE 5.
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    25/28 [0068] Table 5 shows the effect of combining aqueous dispersion polymers with Polymer B containing vinylamine.
    Table 5. Addition of an aqueous dispersion Polymer F and G to Polymer B to obtain enhanced strength
    Input Additive 1 % Additive 2 % Dry resistance Mullen's Break Dry Ring crush Drainage 1 - - - - 100 100 100 100 2 Polymer B 0.100 - - 99.0 107.6 105.4 117 3 Polymer B 0.300 - - 101.8 109.8 107.7 138 4 - - Polymer F 0.100 101.0 105.3 104.0 124 5 - - Polymer F 0.300 102.8 102.4 110.6 155 6 Polymer B 0.100 Polymer F 0.100 97.5 104.6 104.1 136 7 Polymer B 0.300 Polymer F 0.100 104.2 111.8 111.0 135 8 Polymer B 0.200 Polymer F 0.200 104.1 116.9 110.7 140 9 Polymer B 0.100 Polymer F 0.300 105.5 110.4 109.1 157 10 Polymer B 0.300 Polymer F 0.300 108.3 119.2 114.6 125 11 - - PolymerG 0.100 98.6 98.4 102.2 123 12 - - PolymerG 0.300 99.5 102.3 101.2 151 13 Polymer B 0.100 PolymerG 0.100 101.1 101.0 106.7 134 14 Polymer B 0.300 PolymerG 0.100 104.9 118.5 108.9 142 15 Polymer B 0.200 PolymerG 0.200 103.6 114.8 110.2 145 16 Polymer B 0.100 PolymerG 0.300 105.4 109.7 106.7 153 17 Polymer B 0.300 PolymerG 0.300 107.2 130.0 111.7 139
    [0069] Table 5 demonstrates that drainage can be maintained while achieving significantly enhanced levels of dry resistance with
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    26/28 aqueous dispersion. It is noted that the dosages typically used for dry strength polymers in the pilot paper machine are much higher (that is at least twice as much) than are comparably effective in a commercial paper machine. For example, if 0.10% of additive is an effective amount for a dry strength polymer in the pilot paper machine then the effective amount in the commercial machine would be about 0.05% or less.
    EXAMPLE 6 [0070] Table 6 shows the combination of Polymer B containing vinylamine with Polymer H of a polyelectrolyte complex containing amphoteric acrylamide.
    Table 6. Attempted pilot paper machine using a Polyelectrolyte complex H Polymer containing amphoteric acrylamide with Polymer B.
    Input Polymer B added (%) Polymer H added (%) Dry resistance Mullen's Break Dry Ring crush 1 0.0 0.0 100 100 100 2 0.0 0.2 99.9 100.8 100.6 3 0.0 0.4 101.1 104.0 102.9 4 0.0 0.6 98.2 103.6 101.5 5 0.1 0.0 93.2 97.7 97.0 6 0.1 0.5 96.6 93.8 100.9 7 0.1 0.4 102.4 102.9 100.9 8 0.1 0.6 102.0 103.5 102.3 9 0.2 0.0 96.6 97.8 101.4 10 0.2 0.5 101.8 107.3 109.1 11 0.2 0.4 109.2 109.5 110.8 12 0.2 0.6 110.4 114.4 112.4 13 0.3 0.0 97.5 102.4 105.3 14 0.3 0.5 107.4 116.0 112.6 15 0.3 0.4 115.6 122.1 115.1 16 0.3 0.6 114.7 121.6 116.2
    [0071] Table 6 shows results comparable to polymers containing amphoteric acrylamide can be obtained using the polyelectrolyte complex containing amphoteric acrylamide. Excellent dry resistance levels have been obtained, at additive levels at which performance typically begins to stabilize. It is noted that the dosages typically used for dry strength polymers in the
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    27/28 pilot paper is much larger (this is at least twice as much) than it is comparably effective on a commercial paper machine. For example, if 0.10% of additive is an effective amount for a dry strength polymer in the pilot paper machine then the effective amount in the commercial machine would be about 0.05% or less. EXAMPLE 7 [0072] Table 7 shows dry strength and drain test results using a single product mixture of Polymer K. and Polymer B. Although the ratio of the two polymers in the mixture, the additive was used, at a dosage level of 0.3% against dry pulp.
    Table 7. Use of a single mixture of Polymer K and B product for enhanced dry strength
    Input Polymer K: Polymer B Active Solids (%) Dry resistance Mullen's Break Dry Ring crush Wet Resistance Drainage 1 0: 4 12.7 101.9 105.5 108.6 373.7 159.6 2 1: 3 14.6 105.7 110.7 109.4 347.9 149.0 3 1: 1 17.2 107.9 108.7 108.0 297.5 127.2 4 3: 1 20.8 108.2 108.8 109.7 200.9 109.0
    [0073] Table 7 illustrates that using a single product mixture of a polymer containing vinylamine and a polymer containing cationic acrylamide, improved dry strength results can be obtained in the dry strength and Mullen rupture categories while offering ring crush results comparable. The single product mix is especially useful in that it offers the paper maker the facility to add a single product to the paper machine, but the different mixing ratios make it possible to fine tune the product to the paper manufacturer's needs. For example, if lower wet strength is necessary to decrease repulping energy, a single product mix can be made to satisfy that need while maintaining or improving dry strength properties. Or, if the paper machine is already running close to its maximum speed, the amount of drain the product provides can be matched to the paper manufacturer's needs without compromising dry resistance. In addition, the only product mixture can have an active solids content
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    28/28 significantly higher without negatively impacting dry resistance, thereby reducing ecological impact due to low solid content cargo transport to the paper mill.
    权利要求:
    Claims (10)
    [1]
    1. Process for the production of paper, board, and cardboard with enhanced dry resistance, characterized by the fact that it comprises adding to the wet end of a paper machine (a) an aqueous solution polymer containing vinylamine having a molecular weight of 75,000 Daltons to 750,000 Daltons and (b) an aqueous solution polymer containing amphoteric acrylamide containing a molecular weight of 75,000 Daltons to 1,500,000 Daltons, in which the sum of the anionic and cationic monomers, incorporated within the polymer containing acrylamide, comprises from 5% to 50% by molar base of all monomers incorporated in a polymer containing acrylamide, in which the aqueous solution polymer is a polymer that forms a completely homogeneous solution in [water when diluted to 1% in a dry solid base.
    [2]
    2. Process according to claim 1, characterized by the fact that the solids content of active polymers in the aqueous solution polymer containing vinylamine is 5% to 30% on a dry weight basis and in which the polymer containing vinylamine it has an N-vinylformamide content of at least 50% on a molar basis of the total monomer charged before hydrolysis, and at least 10% of Nvinylformamide was hydrolyzed to the final polymer.
    [3]
    3. Process according to claim 1, characterized by the fact that the polymer containing vinylamine has a molecular weight of 150,000 Daltons to 500,000 Daltons.
    [4]
    4. Process according to claim 1, characterized in that the aqueous solution polymer containing acrylamide is an aqueous dispersion polymer having a molecular weight of 300,000 Daltons to 1,500,000 Daltons, an aqueous dispersion polymer having a weight molecular weight of 400,000 Daltons less than 1,250,000 Daltons, where the aqueous dispersion polymer is a polymer made by means of aqueous dispersion polymerization.
    [5]
    5. Process according to claim 1, characterized by the fact that the aqueous solution polymer containing acrylamide comprises at least one
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    2/3 cationic monomer selected from the group consisting of: diallyldimethylammonium chloride (DADMAC), 2- (dimethylamino) ethyl acrylate, 2 (dimethylamino) ethyl methacrylate, 2- (diethylaminoethyl) acrylate, 2- ( diethylamino) ethyl, 3- (dimethylamino) propyl acrylate, 3- (dimethylamino) propyl methacrylate, 3- (diethylamino) propyl acrylate, 3- (diethylamino) propyl methacrylate, N- [3 (dimethylamino) propyl] acrylamide , N- [3- (dimethylamino) propyl] methacrylamide, N- [3 (diethylamino) propyl] acrylamide, N- [3- (diethylamino) propyl] methacrylamide, [2 (acryloyl) ethyl] trimethylammonium chloride, [ 2- (methacryloyloxy) ethyl] trimethylammonium, [3- (acryloyloxy) propyl] trimethylammonium chloride, [3- (methacryloyloxy) propyl] trimethylammonium, 3- (acrylamidopropyl) trimethylammonium chloride, and 3 (methacrylamidopropyl) chloride .
    [6]
    6. Process according to claim 1, characterized by the fact that the aqueous solution polymer containing acrylamide has a molecular weight of 75,000 Daltons to 750,000 Daltons.
    [7]
    7. Process according to claim 1, characterized by the fact that the aqueous polymeric solution containing amphoteric acrylamide is comprised of a polyelectrolyte complex containing a polymer a containing cationic, amphoteric or anionic charge acrylamide and a second complementary charge polymer .
    [8]
    8. Process according to claim 8, characterized by the fact that the polyelectrolyte complex has a molecular weight of 100,000 Daltons less than 1,000,000 Daltons.
    [9]
    Process according to claim 1, characterized in that the polymer containing vinylamine and the polymer containing acrylamide are added to the paper machine as a single product mixture.
    [10]
    10. Process according to claim 9, characterized by the fact that the cationic portion of the acrylamide-containing polymer is generated by at least one monomer selected from the group consisting of diallyldimethylammonium chloride (DADMAC), N- [3- ( dimethylamino) propyl] acrylamide, N- [3- (dimethylamino) propyl] methacrylamide, N- [3- (diethylamino) propyljacrylamide, N- [3- (diethylamino) propyl] methacrylamide, 3- (acrylamidopropyl) trimethylammonium chloride, and chloride
    Petition 870200013409, of 28/01/2020, p. 35/37
    3/3
    3- (methacrylamidopropyl) trimethylammonium, preferably generated by at least one monomer selected from the group consisting of diallyldimethylammonium chloride (DADMAC), N- [3- (dimethylamino) propyl] acrylamide, N- [3- (dimethylamino) propyl]] methacrylamide, 3- (acrylamidopropyl) trimethylammonium chloride, and 3- (methacrylamidopropyl) trimethylammonium chloride.
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    JP2013515877A|2013-05-09|
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    AU2010343125B2|2014-10-16|
    US20110155339A1|2011-06-30|
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    CN102713059A|2012-10-03|
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    AU2010343125A1|2012-06-21|
    PT2519692T|2017-04-24|
    CN102713059B|2015-09-02|
    TW201137201A|2011-11-01|
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    法律状态:
    2018-02-14| B25A| Requested transfer of rights approved|Owner name: SOLENIS TECHNOLOGIES CAYMAN, L.P. (CH) |
    2018-04-10| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|
    2019-02-12| B06T| Formal requirements before examination|
    2019-11-05| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application according art. 36 industrial patent law|
    2020-03-03| B09A| Decision: intention to grant|
    2020-05-12| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 22/12/2010, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US29067009P| true| 2009-12-29|2009-12-29|
    US61/290,670|2009-12-29|
    PCT/US2010/061750|WO2011090672A1|2009-12-29|2010-12-22|Process to enhancing dry strength of paper by treatment with vinylamine-containing polymers and acrylamide containing polymers|
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